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5 Gallon Water Filling Machine

XINMAO 5 gallon water filling machine adopts several new technologies such as pneumatic transmission, fully enclosed pressure filling, and liquid level detection. All actions, detections, and controls are controlled by a microcomputer (PLC), which makes the machine more hygienic, safe, and stable, and greatly reduces the occurrence of failures. , so that the scope of application is wider.

 

Application       Mineral water,pure water,still water, RO water, drinking water,spring water, flavor water


Suitable for      3/5 Gallon


Filling system   Gravity


Filling speed     150 - 1200BPH


Description

For the whole production line, which integrates automatic cap removal, bottle washing, automatic bottle loading, internal flushing system, filling, air conveying caps, capping, capping, heat shrinkable film, linear 5-gallon bottle lifter, bottle palletizer. The entire production process adopts closed operation, coupled with ultraviolet sterilization and ozone disinfection, to ensure that the entire washing and filling process fully meets the relevant standards and regulations of the national health department, and effectively prevents the possible occurrence of drinking water in the filling process. Secondary contamination, to achieve aseptic production.
The whole line is made of high-quality 304/316 stainless steel, with novel design, easy operation and precise positioning. It is the most ideal equipment for producing three or five gallons of drinking water.

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Parameters

Model QGF-120/150 QGF-200 QGF-300 QGF--450 QGF-600 QGF-900 QGF-1200
Speed 120/150 BPH 200 BPH 300 BPH 450 BPH 600 BPH 900 BPH 1200 BPH

Features

  • 1.Cap Decapper

    This model automatic decapper is special equipment for 5-gallon retrieving barrel. It does not damage caps. It adopts computer
    control and its capacity can be adjusted.Cap pulling organism from AIRTAC adopt pneumatic adjustment, which solves the problems of tolerance of barrel height and tolerance of barrel's mouth.And increases cap pulling success greatly. 304 stainless machine frame and machine body

  • 2.Brusher Part

    Function: clean the inside and outside of 5 gallon bottles with brush and water.
    1. Rotary style to wash the bottle body.
    2. Material of machine frame and body: all 304 Stainless Steel.
    3. All 304 stainless steel pipeline , valve and connector, fine polish, no death corner
    4. Linear washing style with ø350brush 1pc ø200 brush 3pcs 300*3 brush 20pcs
    5. Water pump: with 304 stainless steel pump

  • 3.Washing Par

    Function : washing bottle inside and outside dust .
    <1>All 304/316 stainless steel rinse heads, water spray style inject design,more save water consumption and more clean
    <2>304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crashduring washing
    <3> 304/316 stainless steel washing pump

  • 4.Filling Part

    Function : filling water into bottle .
    <1> 304/316 Stainless steel high precision filling nozzle
    <2> Filling volume adjustable in
    fine rank, same liquid level after filling
    <3> All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
    <4> 304/316 stainless steel filling pump

  • 5.Capping Part

    Function : put caps on bottle .
    <1> Place and capping system, electromagnetic capping heads, with burden discharge function, make
    sure minimum bottle crash during capping
    <2> All 304/316 stainless steel construction
    <3> No bottle no capping
    <4> Automatic stop when lack of bottle

Structure

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Electrical Control System

Main Configuration
Touch screen Siemens
PLC
Frequency inverter
Material of flling valve Stainless steel 304/316
Pneumatic components Festo
Photocell switch Sick
Proximity switch Sick
Motor SEW

1.Water Treatment System

According to customer's raw water analysis report and the final water standard request, we will suggest customer to choose the suitable water treatment system.

1. Water Treatment System.jpg

2.Semi-Automatic Blow Molding Machine

Semi-auto PET bottle blowing machine plastic bottle blow molding machineis suitable for producing PET plastic containers and bottles. It is widely used to produce the carbonated bottle, mineral water,carbonated drink bottle, pesticide bottle oil bottle cosmetics,wide-mouth bottle etc.

2.Semi-Automatic Blow Molding Machine.jpg

3.Automatic Palletizing Machine For Barreled Water Filling Supporting Gantry Palletizing Equipment

3.Automatic Palletizing Machine For Barreled Water Filling Supporting Gantry Palletizing Equipment.png

In the increasingly tense situation in view of the labor, the drinking water treatment works, a large labor force resources, etc.,we are manufacturer for drinking water (water) of actual demand, in development and production of new type of numerical control for 3 to 5 gallons bottled water and automatic palletizing equipment through continuous improvement innovation, thus enable the equipment to achieve higher performance-price ratio, the equipment covers an area of less, low operating cost, Per hour can be 1200 barrels (output can be customized) bottled water according to the requirements of one to three layers (each layer 4*4=16 barrels can be customized multiple specifications), in order to facilitate transportation and storage, the whole equipment can be easily operated by one person, to a great extent, reduce the labor intensity of employees and reduce the entire production line staffing.

Main technical features:
1, the use of slide type self-gravity bucket, server state zero power consumption, low energy consumption; The built-in proximity signal detection mechanism automatically adjusts the palletizing speed according to the output to achieve matching with the filling bottle line.
2, the bucket system adopts the new design pneumatic opposite type bucket clip, does not hurt the barrel mouth and shrink film,does not drop the barrel, the gas consumption is small.
3, lifting system adopts linear bearing slider type soft connection structure, the equipment lifting speed is stable, the accident of mechanical failure protection mechanism and other functions, effectively ensure the protection function of the machine under special fault.
4. The machine can stack 1-3 layers, and the number of stacking layers can be adjusted arbitrarily on the touch screen to meet the different needs of customers.
5, manipulator lifting, translation position using numerical control technology detection and positioning, bucket, bucket position is quite concise and accurate, avoid the high fault rate caused by the excessive use of positioning switch. The bucket adopts servo system, the bucket in the process of lifting and translation at high, low and medium speed operation (low speed bucket clamping - high speed operation - low speed bucket unloading), so as to make the whole operation process coordinated, smooth operation.
6, the machine adopts microcomputer control, man-machine interface operation, running parameters and action process can be freely adjusted on the touch screen, with fault stop, alarm, and other functions.
7. Photoelectric detection and protection switch is set at the lifting and lifting position of the machine. When the machine is running, if abnormal phenomenon is detected at the detection part, the machine will stop immediately and alarm, which protects the safety of production personnel and equipment to a large extent.

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