Automatic Can Filling Machine For Carbonated Drinks

It is suitable for filling and capping aluminum canned beverage, such as water, beer, CSD, etc. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system. It is the preferred equipment for the medium beer and beverage plant.

1,Water Treatment

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

2,Mix System

Option 1: Juice mixing

The juice mixing system formulates the production process according to the characteristics of different kinds of juice. According to the formula of the juice beverage, the juice preparation process is designed.

Option 2: Carbonated drink mixing

Carbonated beverages are mainly composed of water, syrup and carbon dioxide. The syrup is made through sugar melting pots and mixing tanks. After filtering, it is pumped into the syrup tank in the carbonated beverage mixer. At the same time, the sterilized product water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste. Under the action of controlling the appropriate pressure, the carbon dioxide is dissolved into the material. , it can be made into carbonated beverages with ideal air-locking capacity.

3,Carbonator

Blending tanks are widely used in soft drink, juice, dairy, and other beverage industries. They are used for blending and mixing various kinds of materials, and materials are mixed evenly by stirring. It is an indispensable equipment for manufacturers of beverages, dairy products, and pharmaceuticals.

All materials like concentrate, syrup, water...will be added into this tank, and stirred evenly. This machine equips with liquid level gauge, air respirator, CIP cleaning port, sanitary manhole...etc.

4,Can De-Palletizer

The depalletizer is mainly used in the unloading of tinplate cans and aluminum cans. The empty cans stacked on the pallet are pushed to the mesh conveyor layer by layer from top to bottom. The unloading of cans and aluminum cans is automatically controlled by PLC programmable computer. The depalletizer adopts frequency conversion motor, frequency conversion speed regulation, computer control, and the conveying is stable, smooth and reliable; automatic control technology, mechatronics technology, network technology, computer-controlled automatic operation. The reciprocating cycle automatic stacking meets the set requirements.

Replacing manual tank discharge and traditional empty tank unloader can save a lot of labor and improve production capacity. The programmable computer control system is adopted to improve the accuracy of the mechanical action, and the operation is easy. The pallet lifting table is self-locking and lifting, and the pallet stacking machine adopts cylinder lifting.

5,Twist Rinser

The can twist rinse system links the depalletiser to the canning machine. The cans, through gravity, complete a full 360° turn enabling the water rinse system or ionised air (optional extra) to clean the interior of the cans as they descend through the twist. This process is vital to ensure any debris from the manufacturing process or during storage is removed prior to filling.The second point is conducive to printing the bottom of the can. After printing, use the flip auger to turn it over again.

6,Filling & Seaming System

It is mainly used for continuous cleaning of pop-top cans, and is also suitable for other types of tinplate cans with similar size and shape. It has the characteristics of good cleaning effect, reasonable structure, balanced work and high production efficiency.

It adopts the principle of isobaric filling, and the filling valve adopts mechanical valve, which has fast filling speed and high liquid level accuracy; it has a perfect CIP cleaning function. The combination of the guide device on the filling valve mouth and the lifting device at the bottom of the dragging bottle can accurately seal the bottle mouth and the filling valve and reduce the leakage of materials from the can mouth. Bottles, no dripping, easy operation and maintenance, etc.

The capping part seals the caps to the cans that have been filled with products, and is sent to the subsequent process by the conveyor chain.

• Can Infeed

  Cans divide into fixed intervals through screw to can infeed dial wheel, then enter into filling machine. After filling, cans are tranported to the capping machine through the tank device. By two curling, capping is completed. Cans are sent into the can outfeed dial wheel and tranmitted to can outfeed belt, then sent to the next process (or equipment).

• Filler

  Filling machine components mainly consist of filling cylinder, turntable, filling valve, lifting devices, upper and lower distributor, star wheel device, screw transmission device and main liquid pipe, etc.
  Filling valve mainly consists of valve seat, spool, valve sleeve, middle sleeve, spring and air pipe, etc. The interior streamlined design ensures that there is no sanitary comer, built-in mechanical, stable and reliable performance, low maintenance costs.

• Seamer

  Can sealing machine mainly consists of the upper part of the machine, the lower part of the machine, under the cover device, motor drive, hydraulic system and other components.
  This model type of sealing machine with a filling machine drive, the cans coming out from the can outfeed dial wheel of the filling machine are infed in a free order at the beginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, in order to prevent the overflow of the liquid in the tank, the tank must have a certain range of adjustment for the delivery of the dial on the side belt of the tank. When each can passes through the conister to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder (makes the lid cutter on the lid cutter in the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the cap's position.

• Seamer

  At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.
  The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.
  Hydraulic system of can sealing machine
  Hydraulic system of can sealing machine mainly realize the lifting of the rack of can sealing machine. The hydraulic includes manual hydraulic pump, reversing valve and two working oil cylinders.
  Manual hydraulic pump is the power source, when operating, the manual force acts on the pressure rod to drive the plunger to reciprocate, and generates the pressure of the oil. The pressure oil enters two working oil cylinder at the same time through the reversing valve. When asked the rack to lift, the piston of cylinder move upward, the rack also slowly rises to reach the required height, if the direction of the reversing valve is changed, the rack will fall automatically.

7,Pasteurizing Tunnel

The Warming, Pasteurizing & Cooling Tunnel is being manufactured to provide a suitable thermal process to comply with beverage processing requirements and to achieve optimum product quality, lasting shelf life and appearance of your filled product

The product has 3 main applications:

Tunnel Warmer:

For product warming, tempering or slow heat up process to ensure ZERO product breakage. Tunnel Pasteurizer:

Applied to product to ensure that the pasteurizing process is complete. Usually implemented when the filling process has not allowed suitable time for effective pasteurizing to take effect.

Tunnel Cooler:

After the hot fill product and pasteurizing, fast, effective product cooling is required in order to maintain the product color, smell, taste, texture, appearance and other important characteristics that are important to your products market potential.

8,Packing System

We have Shrink wrapping machine and Case packing machine for you to choose.

PE Film Packaging Machine：

Put the package directly on the chain plate for transportation, and the package passing through the sealing and tangent line is pressed by the pressing device set above to prevent it from falling. After the ejection cylinder exits, the film sealing cylinder and the film cutting cylinder work at the same time to complete the film sealing. After the filming is completed, the package enters the shrink furnace to shrink. After the packaging has been shrunk, it enters the auxiliary rack, and is stacked after the cooling device is installed at the end.

Case Packaging Machine：

The bottles are separated into multiple lanes on the conveyor belt, the bottles are grouped and dropped onto the cardboard by the bottle drop break. During bottle drop break and cardboard drop, pass through a set of template blocks and then fold the cardboard into a carton form.