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full servo variable pitch pet preform blowing machine-81

Bottle Blowing Machine

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Full Servo Variable Pitch PET Preform Blowing Machine

The two-step Pet stretch blow moulding machine which are applicable in a wide range of PET packaging practice, such as for beverages, edible oil, food, pharmaceutical products and cosmetics,etc. With more than 10 years experience in developing and producing blow molding machine as well as the advanced technology absorbed domestic and abroad, we have developed with our constant innovation dozens of high speed and high precision equipments which have won the top reputation in the filed.

Description

This fully-automatic bottle blowing machine is a linear bottle blowing machine which is developed and researched by the most advanced bottom making technology in the current world and molded through blowing PET(Polyethylene Terepthalate)by high pressure compressed gas.The machine needs a bottle blank appropriate to bottle type.This linear bottle blowing machine can be used independently for blowing botles or completion of bottle blowing before filling lines.The machine shows characteristics such as high intelligence,stable and reliable mechanical performance, high production efficiency,low cost and pollution free from intermediate process,it is widely used for production of food,drink,cosmetic vessel.

吹瓶机 可发品.png

Parameters

 Model    XM-K4
Bottle type specification Cavity 4
Max.volume 2L
Bottle mouth maximum overall diameter 25-29mm
Bottle biggest diameter 100mm
Bottle maximum height 330mm
Capacity specification Theory output 8000-10000BPH
Bottle type volume 600ML
Bottle type weight 13.5g
Bottle type Round
Power specification Light tube quantity 32pcs
Light tube power 2KW/3KW
Maximum heating power 76KW
All electric machine installation 99.59KW
Actual consumption 40KW
Air pressure specification Work pressure 5-6kg/cm2
Blow bottle pressure 25-45kg/cm2
Higher -pressure air consumption 6000Ltr/min
Frozen water specification Work pressure 5-6 kg/cm2
Temperature range 10℃
Consumption 8000kcal/hr
Frozen water flow 120L/min
Machine specification Machine size 4.538x2x2.38
Machine weight 7ton

Features

  • Main structure and principle of blowing machine:

    Bottle blowing machine is to make plastic bottles for mineral/pure water, carbonated drink, juice and so on. It is widely used in the food and beverage package industry.Capacity range: 1,000-20,000PCS/H
    Applicable bottle size: Within 2L
    Applicable bottle material: PET
    Product can be filled: Mineral water, pure water, carbonated drink, soft drink, soda water, etc.
    Applicable bottle design: Various kinds of bottle design, customized according to user's request.
    Automation degree: Fully automatic

  • 1.1、Closing part

    By the positioning rack balance positioning, front, middle and back three pieces of template, double curved arm linkage mechanism,closing cylinder, through the electromagnetic direction control valve to drive the cylinder linkage curved arm to achieve open and close the mold. The structure is reasonably designed, with smooth operation and large clamping force.

  • 1.2、Stretching and blowing part

    It is composed of stretch solenoid valve, high pressure blowing valve, pulling body sealing cylinder, movable sealing seat and blowing storage cylinder. When working, the directional control valve pushes the piston of the stretching cylinder, which drives the stretching rod and sealing cylinder upward on the molded billet, the sealing cylinder seals the mouth of the billet, the stretching rod makes longitudinal stretching to the billet which has been heated to be elastic, and the gas stored in the storage cylinder is blown through the sealing cylinder by the high-pressure blowing valve to the billet after bottom blowing and high-pressure blowing and forming.

  • 1.3、Heating chain plate is detected and positioned by photoelectric switch through one station of stepping cylinder, and then blown into products by forming mechanism, and the stepping cylinder is pushed to detect and position at one station, and the production is continuous from week to week.

  • 1.4、The self-rotating chain is driven by the electric motor to work continuously, so that the bottle blanks in the baking tunnel are heated quickly and evenly.

  • 1.5、Bottle blanks are conveyed and sorted by the feeding system, and then the blanks are installed on the blowing machine base by the feeding robot and enter the drying tunnel.

  • 1.6、Heating has two groups of relatively independent far-infrared lamp ovens, each group of far-infrared lamp can be adjusted in the longitudinal direction according to the different bottle blanks.

  • 1.7、Bottles are heated, and while the bottles are rotating to make them evenly heated, the bottle mouth is cooled, and then the fan blows hot air on the bottles to make the inner and outer walls of the bottles evenly heated.

  • 1.8、After the bottle billet enters the blowing mold, the pre-blowing air enters to circumferentially stretch the blowing bottle billet; when the stretching bar reaches the bottom of the mold, the high-pressure air enters the mold cavity to further stretch the bottle billet, so that the bottle wall is close to the mold jig.

  • 1.9. High-pressure air is kept in the mold for a certain period of time to eliminate the internal pressure caused by the
    stretching of the bottle blank on the one hand.On the other hand, it makes the bottle wall tighten against the mold wall in order to improve the crystallinity of the bottle plastic.

  • 1.10、High-pressure gas starts to exhaust and demold at the end of the process.

  • 1.11、Bottle blowing process is finished.

  • 1.12、Bottles are transferred to the lower bottle station through the chain plate, where they are plucked up by the lower bottle cylinder and then blown out by the airflow.

Structure

Acting cylinder.jpg

Acting cylinder

  

Bottle out air conveyor.jpg

Bottle out air conveyor

Electromagnetic valve.jpg

Electromagnetic valve

Mould (2).jpg

Mould

  

Mould.jpg

Mould

Preform heating oven.jpg

Preform heating oven

Preform loading drive plate.jpg

Preform loading drive plate

  

Preform pressing wheel.jpg

Preform pressing wheel

Preform slide rail.jpg

Preform slide rail

Pressure reducing valve.jpg

Pressure reducing valve

  

Sealing head.jpg

Sealing head

Sewage outlet.jpg

Sewage outlet

Electrical Control System

Main Configuration
Touch screen Siemens
PLC
Frequency inverter
Material of flling valve Stainless steel 304/316
Pneumatic components Festo
Photocell switch Sick
Proximity switch Sick
Motor SEW

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