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Juice Filling Machine

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Glass Bottle Juice Filling Machine

Automatic Juice Filling Machine is equipment used in fruit juice automatic hot filling operations, offering efficiency ,reliability and precision in the packaging of bottle juice products .suitable for various sizes and capacities.

 

Application       Juice, tea, energy drinks, vitamin drinks, functional beverage


Suitable for      Within 2L Glass Bottle


Bottle sizes      Within 2L


Filling system   85℃ Hotfill,60-70℃ normal temperature filling


Filling speed     1000-36,000BPH (500ml)(Customized)


Function            Rinsing Filling Capping Machine


Description

1.The gripper equipped with high-efficient spray nozzle, it can develop to any position of inside of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
2.Adopted Germany IGUS anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
3.The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole filling valve is made of 316L.
4.The filling system has a CIP circulation system to wash the pipeline and fake-cup used for cleaning filling valve. This system can clean the juice pipe, liquid tank and filling valve etc. effectively.
5.The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
6.There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts. 7.There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

摄图网_304595155_白色背景上孤立的果汁瓶(仅交流学习使用)(1689bdc70c).jpg

Parameters

Model Output/Capacity(Based on 500ml)
RCGF8-8-3 2000-3000 BPH
RCGF14-12-5 3000-4000 BPH
RCGF18-18-6 5000-6000 BPH
RCGF24-24-8 8000-10000 BPH
RCGF32-32-10 12000-15000 BPH
RCGF40-40-12 15000-18000 BPH
RCGF50-50-12 18000-22000 BPH
RCGF60-60-15 20000-25000 BPH
CGF72-72-18 25000-36000 BPH
CGF80-80-24 36000-40000 BPH

Features

  • 1.Bottle infeed

    Bottle infeed by combination of infeed star wheels.

  • 2.Washing Part

    Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
        
    Rinsing machine adopts XINMAO original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
         
    Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.

  • 3.Filling Part

    Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
          

    Rinsing machine adopts XINMAO original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
         

    Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.

  • 4.Capping Part

    Capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate.  
        

    1) XINMAO import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. the power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.  
        

    2) In the screw capping part. it installed photo electrical control , when it has no cap ,or the cap is bad, the machine will stop automatically.

Structure

1,Bottle infeed.jpg

Bottle infeed

  

2,Rinser.jpg

Rinser

3,Transfer starwheel.jpg

Transfer starwheel

4,Filler.jpg

Filler

  

5,Capper.jpg

Capper

10004(6769d7be32).jpg

Wheel guide rail

Electrical Control System

Main Configuration
Touch screen Siemens
PLC
Frequency inverter
Material of flling valve Stainless steel 304/316
Pneumatic components Festo
Photocell switch Sick
Proximity switch Sick
Motor SEW

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