Hotfill Type Filling Machine For Juice

The processing including washing filling capping are composed in one body of the machines ,the complete process also can include mixing and sterilization & homgenizer , Filling&capping ,Labeling ,Quality control ,and packaging system ,The famous brand components and control system is adopted to run machines automatically ,ensuring efficient , precision,and hygienic packaging of bottled beverage products .
Welded by SUS304. Product contact is SUS304 food grade;
·High-efficiency rinsing-nozzles can spray water to any part inside the bottle; 
·Corrosion-resistant bearings from NSK or SKF; 
·Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling for choice; 
·Centralized waste water discharging system; 
·Centralized lubricating system; 
·ABB main motor for better performance; 
·Danfoss VFD system; 
·French "ZALKIN" capping technology is used for higher performance; 
·Constant capping torque is applied to avoid cap damage.

1. Water Treatment System

Water Treatment

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

2.Blow Molding Machine

Automatic PET Bottle Blowing Machine is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml, wide application for blowing water bottles, soda bottles, cola bottles. Bottle shapes are all customized and can be adjusted according to your requirements.

Blowing process:

1) Preform inlet controlling

2) Bottle preform heating controlling

3) Blowing technology controlling

4) Bottle check and outlet

3.Juice Processing

Complete juice processing system with reasonable mixing and sterilization technology, not only can be suitable for common products, but also can satisfy special requirements of customers, for example juice, milk, cream or high viscosity products containing fiber and large pulp granules.

4.UHT System

Warming, Pasteurizing & Cooling Tunnel is being manufactured to provide a suitable thermal process to comply with beverage processing requirements and to achieve optimum product quality, lasting shelf life and appearance of your filled product

The product has 3 main applications:

Tunnel Warmer:

For product warming, tempering or slow heat up process to ensure ZERO product breakage. Tunnel Pasteurizer:

Applied to product to ensure that the pasteurizing process is complete. Usually implemented when the filling process has not allowed suitable time for effective pasteurizing to take effect.

Tunnel Cooler:

After the hot fill product and pasteurizing, fast, effective product cooling is required in order to maintain the product color, smell, taste, texture, appearance and other important characteristics that are important to your products market potential.

5.Filling System:

Reasonable machine structure

Much higher output

High-efficiency rinsing-nozzles;

Corrosion-resistant bearings from NSK or SKF;

Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling for choice;

Open design for gear transmission;

Siemens PLC & Danfoss VFD & ABB Main motor;

French "ZALKIN" capping technology is used forhigher performance;

Finest bench-working in Chinese Packaging Machinery Industry

• 1.Bottle infeed

  Bottle infeed by combination of infeed star wheels.

• 2.Washing Part

  Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
  
  Rinsing machine adopts XINMAO original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
  
  Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.

• 3.Filling Part

  Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
  

  Rinsing machine adopts XINMAO original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
  

  Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.

• 4.Capping Part

  Capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate.
  

  1) XINMAO import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. the power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
  

  2) In the screw capping part. it installed photo electrical control , when it has no cap ,or the cap is bad, the machine will stop automatically.

6.Labeling Machine

There are mainly three kinds labeling machine, PVC sleeve shrink labeling machine, self adhesive labeling machine and OPP hot glue labeling machine.

7.Packaging Machine

There are mainly two kinds of case packing machines, film shrink wrapping machine and carton packing machine. For film shrink wrapping machine, there is also with for unprinted film and for printed film, then there is also shrink film with carton tray. For carton packing machine, there is tape sealing type and hot glue sealing type.